Heating Facility Transmitter
last update:10dec18
Sections:
- Intro
- General Information:
- tx to dipole mapping, locations, heliax lengths
- balun specs. freq range, fcc licenses.
- fcc licences
- mesh drawings
- program setup
- siggen control/programming
- ancillary equipment
- phase shifter
- keysight 33500 signal generators
- Heating campaigns:
- usrp disc usage
- Daily testing:
- status
table: shows what has happened, what we've completed
for each tx vs day
- tx measured
operating values: tx settings, meter readings,
drive values when in use
- Daily
measurements: what was done on each day
- Tx
manual, schematics, docs
- pictures of tx control cabinet
- phasing
the dipoles for circular,linear polarization
- General measurements:
that we've made.. that don't fall into other categories.
- tests on dummy load
- tests on antenna
- measured rf levels
- 150618: first light
daytime
- 150619: first
light nightime
- 150618:
meter values when running at 100 KW
- 151029: all 6 tx on
antenna.. to about 80KW for 2 hours.
- 151102: all 6 tx on
ant.. to 80kw for 8 hours
- calibrate phase for lcp,rcp
- record tube output stage ports for all 6 tx.
- az,za swings showing noise bursts
dependence
- 151203: looking for the arcs
- operating
values template for generating more blank pages to
fill in,
- high pot tests
- 160527: all 6 tx on ant
.. to 80kw for 3 hours.
- 160531:
rf drive and output power for 3 hours. gain variation
with pulsing/temperature
- 160913: measure
current in td 8 cable using rogowski coil
- 160920:
measuring phase 8.175 Mhz for lcp,rcp.. reflected power
vs mesh height
- 160929: tried to finish 8Mhz phase.
tx4 trouble. hi rvspwr Tx2,6
- 161007: dana remeasures S11 dipole
4b (tx4 8mhz), and dipole 6b (tx6 5Mhz).
- 161012:
8MHz. moved mesh down, changed freq. looked at reflected
power.
- 161014: 5 MHz 15ft
low, 8MHz, changed 6port switch.
- 161018: 5 MHz testing.
- 170112: check tx 5 at 5Mhz,
see if tower 1radial 8mhz still arcs when 5Mhz used.
- 170118: covering center of
dish solves 8mhz arcs when 5 mhz runs. Also reduces arcing
appreciably.
- 170126: tx and dish arc
spectra look different.
- 170504
5.125 Mhz test after new support cable insulators
installed. enhanced line in e region.
- 170626: rf rise time,
relative delays for broadband "cw" and "cycle" mode
switch.
- 180307:rf rise times at tx
monitor ports. Generator pwr vs hf pwr for 2 generators.
- 180728-0802:
looking at the sun with the 8.175 mhz dipoles.
- 190509: harmonic output levels
when inputting 2 tones (spaced by 10khz) into tx3
broadband.
- 211117/19:
measure location on towers for hf mesh anchors.
- 211206:
corrected measurements for hf mesh anchors on towers.
- 211210:
height of t4,t12 hf bracket above the step back.
- dummy load
calibration measurements and curves: 60db
rf output coupler calibrated using dummy load calorimeter
- Front panel meter adjustements
- Dana's
measurements
- hf mesh drawings
- jim's
documents/measurements
- Misc:
- Calibration plots
- Plots
of tube stage outputs at full power.
Terminology:
- tx
names: tx1,tx2,tx3,tx4,tx5,tx6
- antennas:
5 Mhz
- 1a (tx1) tangential
- electrical line length: 6.49083 lambda
- 1b (tx2) radial
- electrical line length:6.49553 lambda
- 120 deg (td4)
- 3a(tx3) tangential
- electrical line length:6.49474 lambda
- 3b(tx4) radial
- electrical line length:6.9934 lambda
- 240 deg (td8)
- 5a (tx5) tangential
- electrical line length:7.9925866 lambda
- 5b (tx6) radial
- electrical line length:7.994152 lambda
- 8Mhz
- 60 deg (td12-4)
- 2a (tx1) radial
- electrical line length 10 lambda (one way)
- 2b (tx2) tangential
- electrical line length 10 lambda (one way)
- 180 deg (td4-8)
- 4a (tx3) radial
- electrical line length 11.5 lambda (one way)
- 4b (tx4) tangential
- electrical line length 11.5 lambda (one way)
- 300 deg (td8-12)
- 6a (tx5) radial
- electrical line length 11 lambda (one way)
- 6b (tx6) tangential
- electrical line length 11 lambda (one way)
- heliax connection to
dipoles
- radial dipoles
- center conductor heliax connects to radial dipole
pointing to center of dish
- outer portion of heliax connects to dipole pointing
away from center of dish
- tangential dipoles
- assume you are at center of dish looking at a dipole
tower.
- center conductor connects to dipole pointing to the
right
- outer portion of heliax connects to the dipole
pointing to the left.
Intro: (top)
We have a T1524/fps118V V1
transmitter. It was part of the over the horizon radar
system at moscow main.
(The xmiter part number faceplate is PN52151assy126101-1 ( -2
would be version 2. see page 854 1-10 table 1.3 of manual).
Page to keep track of heating facility (hf) calibration.
Tx Names: 1 through 6.
- 5.Mhz dipoles tx1-6 = D1a,D1b,D3a,D3b,D5a,D5A
- 8 Mhz dipoles tx1-6 = D2a,D2b,D4a,D4b,D6a,D6b
There is a 100 kw dummy load that can be attached to the output of a
transmitter. It includes a calorimeter to calibrate the 60db coupler
after the tx output stage.
General Information
- terminology
- Balun specs
- warning: the balun bandwidth is not the only bw
limitation for chirping (see 5mhz paul)
- 5 MHz dipoles
- cfr 5.13 Mhz
- +/- 10Khz probably 20Kohms
- +/- 30Khz for impedance down to 3000 ohms (but see
below..)
- paul burnhardt chirping
- jun16, cfr 5.1 MHz
- +/- 25 Khz ran ok,
- +/- 30KHz burned top of dipole tx 6.
- 8MHz dipoles
- cfr 8.175 ]
- +/- 45Khz for impedance down to 3000 ohms
- paul burnhardt chirping
- max chirp used +/- 10KHz cfr 8.165
- FCC freqeuncy licenses for heater.
- see :
- page 2, 3.175 MHz
- emission designators:
- 100H00N0N: bw 100Hz, not modulated, not pulsed
- 50K00P0NL bw 50 Khz, pulsed, not modulated
- page 3, 5.1 MHz
- emission designators:
- 100H00N0N: bw 100Hz, not modulated, not pulsed
- 50K00P0NL bw 50 Khz, pulsed, not modulated
- page 4, 8.175 MHz
- 100H00N0N: bw 100Hz, not modulated, not pulsed
- 50K00P0NL bw 50 Khz, pulsed, not modulated
Daily Measurements: (top)
2015 daily tests
- 150504:
- dummy load tx4:
- monitor cable was hooked up incorrectly on coupler.
- Saw broad band glitches on dummy load
- strong harmonics around 128.125 Mhz. go away when rf drive
turned off
- banging on solid state amp caused power levels to jump
- tx1,2 on antenna. 327
rcvr results:
- looked like no power output from tx2
- 5.125 harmonics seen at 327. tx1
- 150506
- rf monitor cable hooked up correctly (but still used spare
cable)
- dummy load tx4
- monitor cable hooked up correctly (still used spare cable)
- 327 rcvr sees hv on, does not see 5.125 harmonics at full
power into dummy load.
- Measured the fundamental and up to 6*F0 on the spectrum
analzyer at drive=3.05 dbm
- looked at 0 to 500 Mhz with hipass filter in. 128.125
strongest harmonic.
- Tx1,Tx2 on antenna (327
rcvr)
- tx2: no power seen.
- tx1:
- 5.125 harmonics seen at -20dbm rf drive
- broad band glitches seen at -15dbm rf drive
- 1 sec spectra: 10 times Tsys
- 1 millisec spectra: 100 times Tsys
- 327 recovers after glitch in < 1 millisec
- some glitches not resolved in 1 millisecond spectra
- No N*60Hz seen in the spectra of the total power.
- 150507:
- dummy load tx1,tx4
- new monitor cables installed
- calibrate the spectrum analyzer and rf drive values using
the dummy load.
- tx1 1 measurement (probably bad) then burned resistor in dummy load
tx 1
- calorimeter
measurement tx 4
- 150508:
- dummy load
- tx2 dummy load moved to tx1. Burned resistor in tx1 dummy load.
- dummy load tx3: output temp meters differed by +3C .. stop
testing
- redo calorimeter
measurement tx 4
- 150512
- dummy load
- prior to tests, replaced output temp sensor on tx dummy
load 1 and 4.
- they had different values from the other 2 when no power
applied
- water temp on dummy load stable 29 to 31 degC for entire
run
- tx4 calibration
- tx3 calibration:
- tx1 calibration
- 4 measurements then powerdip, ran out of time.
- dana took 1 ghz bw timedomain samples of a burst with tek
scope
- 150513
- tx4 on antenna:
- brought up to rf drive:-3.2, fwd meter:18kw, reflct:1kw
then tripped
- tripped at this level reliably.
- 150514
- tx4 on antenna
- added 1db,2db atttn to reflected power to forestall
trips
- Got to 30kw, rfdrive:-1.3 dbm then tripped on reflected
power
- measured refl pwr: 1kw (actual 2db higher)
- it is tripping on 1kw measured reflected power.
- tx6 on antenna:
- drive to +2dbm, rf meter:32kw, reverse power measured 0.
no tripping
- saw harmonics to 40*Tsys(in 1 channel), and occasional
spectra with ripples of 1 Mhz to 6*Tsys
- the harmonics did not seem to increase with output power.
- 150515:
- try to adjust the reverse power trip for Tx4
- 150518
- 150519
- adjust tx 4,5,6 meters
- tx 6
AT9 attenuator bad, replaced with 3 other
- tx5: power meter bad. Replaced with spare. Readout scale
not linear
- 150520:
- adjust meters tx1,tx2
- tx1 +15 volt supply card a2 has 3Volt pkToPk ripple. Dc
voltage 16.4 volts.. need to fix
- tx2: 26volt supply ps1. no output. not band select. need
to replace.
- 150521:
- adjust meters tx2
- the 26 volt supply was working today. So we calibrated the
meters for tx2
- 150522:
- tx5 pwr meter. fixed the old one and reinstalled. so scale
is now correct
- re calibrated meters
for tx5
- dummy load tx6,tx5
- did dummy load calibration for tx6
- So no broad band bursts on dummy load.
- tx 5. did not get much power out . looks like drive stage
way low.
- ran 80KW into dummy load tx6. monitored coupler 0 to
500 Mhz saw no broad band bursts.
- 150525
- 150526
- 150527:
- tx3: measure loss in cable from 60db coupler to control room
(1.22 db). also measured the delay
- computed xmitted pwr vs coupler output with and without
cable loss (see 150527 below)
- need to refit dummy load data including thee 1.22 db cable
loss.
- tx6 on antenna
- took data with alfa bm 0 while xmitting
- az,za 360,15.. xmitted to 100kw.occasional bursts
- az,za 240,15 .. xmitted 100kw . occasional bursts
(stronger than az=360)
- but this may have been lightning. 1,2 usec stw peaks not
obvious.
- 150602:
- tx1 on antenna. to 100KW
- tx4: won't come out of filament delay state
- tx6: on antenna, to 100 KW
- take data with alfa bm 0 for
- move to 430 dome, measure harmonics, for about 5 minutes
- 150603:
- tx4 on antenna
- trips at 25 then 50 KW, reflected power.
- lots of bursts
- looked at front panel ports with scope
- had arcing at top of ant for tx4
- tx3 on antenna
- 150610
- tx5 on dummy load
- at 70KW tripped
- saw driver anode oscillate on scope before trip. alfredo
things this is a loose cable.
- tx2 on dummy load
- at 45-50kw tripped . drvr A ac flt
- saw jump on ipa output on scope at trip.
- broadband amp showed no jump
- . but needed more diagnosing...
- 150611
- tx4 on dummy load.
- saw no bursts. ran 60 to 90 kw for about 1 hour
- got trips drvA Ac fault at 95kw (3dbm drive, then later at
2.7 dbm drive)
- 150612: dana used fd/tdr to measure tx3b coax
after arc repair.(.pdf)
- 150616:
- tx5
- driver tube capacitance bad.. replaced outer sleeve
- capacitor on pa output replaced.. only had about 160kohms.
Wouldn't hold 5KV (normal working env has 13kv across it).
- 150618: first light
daytime: tx1,3,6 (dipoles 1a,3a,5a)
- we ran tx 1,3,6 to the tangential dipoles: 1a,3a,5a
starting around 17:07 ast
- power level was about 60KW in each tx
- 150619:
- 150623:tx 4 on dummy load
- dana measured S11 tx4 heliax to dipole 3b. saw broad
reflection (40ns) at far end.
- ran tx 4 dummy load, measured power, calorimeter
- recorded values (including pa cathode current) in table.
- drive power needed was about 4db higher than previous.
- tripped with PA Amp DC around 87KW.
- After trip, drive power needed was 3.5 db less than before
trip?
- Eventually found connectors on back of broadband amp were
loose. AFter a trip, the vibration probably changed the
power getting into the next tubes...
- 150629: tx2, tx4 on dummy load
- tx2
- trip drv AC Amps at 3dbm drv. coupler: 9.5dbm +1db
- adjusted biases.. then brought back up. tripped at same
drive level
- Then standby -> hvOn standby light wouldn't
go off
- tx4 dummy load
- did calorimeter checks. got to 17dbm coupler value.
- At 17dbm coupler output tended to wander 16.6 -> 17.0
- 150820: measured
heliax 3b after further repair.
- removed damaged heliax. cut it at bottom of balun and then
spliced in a new piece.
- 150909: tx 5 on dummy load.
- couldn't get more that 15kw out. ipa filament voltage was
4.5 volts instead of 7.4.
- Broadband amp increased to saturation, but ipa up didn't
increase much..
- 150915: 2,4,6 on antenna. arcing
in heliax tx3b transmitter 4.
- monitor with ch and interim correlator
- bring 2,4,6 up to 60 kw .. saw glitches
- 2 up , 4 down, bring up 6, then increase 2 a little to be at
60kw
- start bringing up 4 , trips at -7 dac drive, this was
arcing..
- pictures of arc:
- pictures of inside of balun showing arc was between
outside of heliax and the inside of the balun.
- bring back up 4, 2, 6 way down
- dac drive 4 -10dbm.. specana says 8kw.. before it -10 was
about 25-30 kw.
- bring down 4, run 2,6 at 75 kw for about 20 minutes.
- ch mon looks like 4 was arcing..
- 150918: 5,4 on dummy load
- calibrate 5 on dummy load
- calibrate 4 on dummy load
- 1/2 way through bringing 4 up (specan-10.73 22kw), gain
jumped up by 4db .. and stayed there
- ran 5 for 10 minutes at 90kw
- ran 4 for 5 minutes at 90kw
- 150922: heliax from tx 4
repaired. dana does vna measurements
- 150928: high pot test of balun section.
- we did a high pot test of a 5 foot section of balun. The
setup was:
- outer conductor of heliax with spacers, pushed into
section balun (see pictures)
- we used the sband high pot
- we first used a new 5 foot piece of balun, we then redid the
tests with the 5 foot section that had the arc in it (see pictures). We then repeated the test with
the damaged section after wetting it.
- The results were:
-
section
|
arcing
Voltage
|
notes
|
new
|
20 to 25kv
|
- arcs at spacer closest to front of section
|
damaged
|
23 kv
|
- heard buzzing noise start around 18kv (probably
corona from damaged spot)
- arc did not start at the front most spacer. It
probably started at the bad spot
|
damaged
wet
|
10kv
|
- with a spray bottle, we sprayed a small amount
of mist on the front most spacer.
- high pot current started immediately, arcing at
1st spacer started at 10kv.
|
-
- We also measured about 23Mohms between the outside of the
balun and the heliax outer connector (a second measurement
gave overload on the fluke meter).
- Summary:
- the burned spot caused corona around 15kv
- A good section holds about 20 to 25Kv before arcing
- the arcs occur at the frontmost spacer
- Arcing is very sensitive to a small amount of water..
- dana never found the gremlins inside the balun...the
spacers got in his way....
- We should compare these values with what we get when the
entire helix is in place inside the balun on tower 3b
(before and after connecting the dipole. We can do this from
the splice.
- 150929: measure resistance between
balun and outer conductor of heliax.
- The heliax was reinstalled in balun for dipole 3B.
- The short to the heliax outer conductor was removed as well
as the top of the heliax was disconnected.
- We measured the resistance between the outer part of the
heliax with the balun.
- The resistance was open (infinite) and then jumped to .6
ohms when we moved the bottom portion of the heliax.
- labeling the balun 5 foot sections 1.. 8 counts from the
top:
- we removed section 7 and 8.
- At the top of section 7 we saw that the heliax was bowed.
- The spacers had slid on the heliax when the heliax was
installed in the balun.
- We put more spacers at this point and then reinstalled the
balun. The resistance went to infinity.. But we didn't know
if the heliax was still bowed, only that it wasn't touching
the balun.
- 150930: time domain measurements
of balun, heliax. (also see 150930 pictures)
- The vector network analyzer (vna) was used to check if the
heliax was well centered in the balun. If the heliax had a bow
in it, we should see it on the return echo on the time
domain measurement.
- setup:
- vna at ground level, 70 foot cable to adaptor that
connected to the outer ring of heliax at top of balun.
- bottom of balun was shorted to the outer ring of the
heliax.
- The time domain measurement showed bumps along the balun.
The first was about 20 feet from the top.
- Results of measurement:
- We decided that we needed to remove all sections of the
balun and then reinstall them 1 piece at at time rather than
pushing the heliax (with spacers) through the entire balun.
- The sliding of the spacers is probably what caused the arc
in 15sep15. All the other baluns were installed 1 five foot
section at a time about the heliax. After tx3B burned,
the spacers were shaved to make them slide easier and the
heliax was pushed through the entire balun after it was
assembled. We are now going back to installing one piece of
balun at a time about the heliax.
- See pictures of sma cable to heliax outer connector at top
of balun.
- 151008: tx4 on antenna 3B
- no power output of PA.
- Trouble turned out to be pneumatic switch ..
- 151013: tx4 on antenna 3B
- transmitted 100KW for 30 minutes with no problems or
noticeable glitches on ch rcvr
- at vip overlook by bowl, measured 16 millW/cm^2 .. above
limit..
- 151015: try all 6 tx's on antenna
- we tried putting all 6 transmitters on antenna.
- We were aiming for about 60KW (coupler = 15dbm).
- For power monitoring
- we plugged all 6 forward power coupler signals into
the rf mux (with a 10db bad between cable an mux input).
- we setup the anritsu to have a 10.5 external attenuation
offset (the mux has about .5 db loss).
- tx 3 and 5 didn't come up correctly
- The plots show the log from the
synthesizer drive to the transmitters (.ps) (.pdf)
- Top: amplitude . scale is db below full scale drive (of
synbox .. not transmitters).
- middle: 1 if rf was on, 0 --> rf is off
- bottom: phase for each transmitter.
- the * show where buttons were pushed.
- Looks like we accidentally sent maximum output to tx6 (yes
that red color is tx6.. i checked) and then turned on the
rf.
- hopefully the broad band amp was off when this
happened...
- plots of synth log with
ch 1 power overplotted (.ps) (.pdf)
- same as above, but include the total power measured from
ch receiver
- 10 mhz totpwr, 1 sec samples, db above Tsys.
- Each page blows up in time a section of the original plot
- the last page shows how changed tx3 from -59.5 to -60 dbf
caused the rfi to go away.
- 151019: tx3,tx5 vswr on dipoles at
5.125Mhz measured by dana
-
date
|
tx3
|
tx5
|
19oct15
|
1.61: 1
|
1.56:1
|
22apr15
|
1.43:1
|
1.42:11
|
- the tdr plots looked clean
- 151020: tx3,tx5 on dummy load
- tx5 crowbarred when hv on. replaced crowbar light
- tx5 tripped when drive -25dbf
- tx3: bias was low (-220) . took data, then brought bias up
to -380
- output power was 7 to 10 db less than other tx's at same
drive.
- not enough drive to get to full power.
- 151021: tx3 balun measure, tx3,tx5 on
dummy load, dbf to dbm synth driver
- vna balun measurement on tx3
- measured synth driver output dbFullscale vs dbm output
- front panel cable -> bncCable -> anritsu.
- Did not include the 1db loss of cable from control room to
transmitter rf input
- tx3 on dummy load...
- got to 60KWatts then driver screen trip, and then water
leak.
- tx5: on dummy load
- got to 90KWatts sat there for 30 minutes. drive
levelneeded -3.6dbf
- recorded tube stage output on scope.
- 151022: tx5,tx1,tx6 on ant.
tx2,tx6 trouble
- we put tx1, tx5, and tx4 on antenna around 85 Kwatts
- tx6 had grid current readings ipa,driver that were pegged
(turns out it was a meter problem)
- tx2 came up to about 40Kw and then tripped on driver AC a.
did this multiple times at the same drive level
- for some reason tx 1,2,5 had the paBias at -200 volts
instead of -380.
- we adjusted them to -300.
- plots of synth driver log for the
day (.ps) (.pdf)
- 151026: record meters at no rf
drive, tx3 dmy ld, tx5 crowbar
- measured
meter values with no rf drive tx1,2,3,4,6
- tx1 pa filament 8v/75amps
- all others 13.5-14V/ 175-250 amps
- tx5 on with no rf for about 30 min. then crowbar, then
repeatedly crowbar on every hv on
- tx3 dummy load.
- saw glitch in ipa anode output, broadband was clean.
- -2db only gave 40kw. broad band was > 250 Watts..
- lowering drv to -5dbf reduced the number of
glitches.. but still there.'
- 151027: tx3 on dummy load
- 151028: tx3 on dummy load, tx5 sky , no
rf
- tx3:
- changed ipa tube (from 151027)
- about 30 minutes at 88KW only saw a few glitches,.
- tx5: hvon, on sky, no rf drive. recorded meter values with
no rf.
- 151029:
tx 1 thru 6 on antenna..for 2 hours at 80KW (approx.)
- 151102: tx 1-6 on sky for
8hrs. calibrate rcp,lcp phase, az,za swings, monitor ports.
- 151105: tx 1-6 on sky @ nite. ran with 430, but fof2 too
low, looked at bursts
- 151106: tx1-6 on sky afternoon. ran with 430. got
plasmalines
2016 daily tests
- 160527:
all 6 tx on sky to 80 Kw for 3 hours.
- plotted kw vs dbdrive.. showed stability
- 160531: all tx on sky to 85
kw for 3 hours
- pulsed on, off. showed gain variation was pulsing stopped
(hot during the day).
- 160913: rogowski
coil on td8, 8.175 Mhz on tx 1,2.
- 160914:
- measured 8.175 rf coupler
- measured rf monitor cable loss.
- 160915:
- bring up 8.175 Mhz. Plots of
drive, xmitted power, 430ch total power (.ps) (.pdf)
- tried bringing all up at once, too much coupling since we
had wrong phases.
- bring up 1, 12,123..etc
- bring up 1 tx at a time.
- problems:
- tx2: rvs power 11.5 (but no trip),
- tx3 tripped at 40Kw ouput,
- tx 4
- no readback back then jumped (monitor cable bad.
replaced 20sep16).
- broadband power, output power oscillating.
- tx 5,6 ok
- 160920:
- 8.175 Mhz phase for rcp,lcp.
- reflected power vs mesh height.
- Problems:
- tx 2 tripping at 42 KW output
- tx 3 tripping above 40 KW output
- tx 4 at 45 KW phase jumped by 20 deg. then rvs power went
off scale (but no trip).
- Part of problem may have been 8 Mhz meter calibration.
alfredo is going to check..
- 160929:
- tried to finish 8mhz phase measurements. need tx 2,3,4
- alfredo had adjusted the reflected power meters. Was
supposed to trip at 8.5 KW
- tx 2: at 79KW output, rvsPwr: 11.1 no trip
- tx 4:
- at low power (6KW) had lots of arcing in ch rcvr.
- output pwr jumped by 10db then back down
- gave up measuring tx4 phase
- tangentials : 2,6.. lot higher rvs power than radials.
- Measured relative phase change tx2,5 as we changed output
power in 2db steps.
- 5.125 Mhz. bring up and test:
- rhcp
-
5Mhz Tx output 29sep16
tx
|
dbf
drive
|
cplr
dbm
|
outPwr
KW
|
rvsPwr
KW
|
1
|
-5.7
|
16.26
|
79
|
4.5
|
2
|
-7.0
|
17.38
|
102
|
1.6
|
3
|
-6.7
|
16.20
|
78
|
3.6
|
4
|
-5.2
|
16.19
|
78
|
5.7
|
5
|
-2.4
|
16.48
|
83
|
4.6
|
6
|
-6.3
|
13.78
|
45
|
9.0
|
- Summary
- 8Mhz:
- Tx 4 not working properly. arcing at low output power.
- tx 2,6 high reverse power.
- Reverse power went to 11.1 KW. did not trip at 8.5 KW.
- 5Mhz
- tx 1-5 worked ok
- I don't believe the 1.6 KW reverse power with 102KW
output power...
- tx 6 high reverse power. hit limit at 45KW
- When the load cell cables were reinstalled, willie and
osvaldo saw remants of arcing on the td 4 roof from the
tiedown control cabinet ground cable (more
info). these cables were removed 05oct16
- processing: x101/160929/hftest.doc.
- 161005:
- 8MHz:
- check high rvs power we had been seeing on the rvs power
meters. tx2 , tx6
- alfredo readjusted the meters. Reverse power should now trip
at 7.5 KW
- tx 4 still not working.
- tried bringing up 1,2,3,5,6 together. tripped at 35 KW. tx2
rvs was 7.0+ KW.
- Brought 2 up by itself,
- 161007: dana remeasures s11 on dipoles
4B (tx4 8mhz), dipole 5b (tx6 5 mhz).
- tx 4 and tx 6 were giving problems so dana did some
s11 measurements
- the mesh was at the 5MHz reference position.
- the plots show the magnitude(s11)
vs freq (.ps) (.pdf)
- Top frame: dipole 4B (8MHz, tx4)
- black * , measurements taken 07oct16
- This had 100 KHz resolution
- red , measurements taken 31aug16 (with mesh in same
position)
- This had 1.25 KHz resolution.
- The value at 8.175 went from .38 to .25.. a pretty
large change.
- Bottom frame: dipole 6B (5Mhz, tx6)
- S11 at 5.125 MHz is about .18
- on 22apr15 S11 on dipole 5B was .21
- this was a 2port measurement using dipoles 5A and 5B.
- The problem may have originally been the rf 6 port switch.
It was failing on tx4 and 6. We replaced it on 161014
- It is interesting to note that the Large S11 measurements on
dipole 4B (tx4 8mhz) measured on 31aug16 are
no longer present.
- 161012:
- 8 MHz tests.
- moved mesh 0, -10,-15 feet
- moved in freq
- looked at reverse power, coupling.
- 161014:
- 5 Mhz, mesh 15 ft low
- 8 MHz testing
- changed 6 port switch, broadband tx4
- tx 4 monitored power still drifting.
- tx 3 tripping with reverse power.
- 161018
- 5 MHz testing, rogowski coil, cycling rf.
2017 daily tests
- 170112
- check tx 5 at 5 mhz
- see if tower 1 8mhz radial still arcs when 5 Mhz is used.
- 170118
- covered center of dish with cables
- 5 Mhz tx no longer induces arcs in 8 mhz tower
- arcing goes down appreciably.
- 170126
- test 5Mhz and 8 Mhz.
- Found arcing with tx 5 at the 5 Mhz output filter
- The arc spectra can be used to tell where the arc is coming
from.
- 170201
- test 5 and 8 MHZ
- no arcing seen
- tx 4,6 were tripping on driver a/c power
- tx2 broadband caused output power drop from 80 to 50 KW
(with drive level remaining the same.
- 170207
- test 5 Mhz. no 430 tx (receiver down).
- tx 3,6 had circuit breaker faults (no 208V). tx 6 eventually
came back up, tx3 stayed down.
- measured tube waveforms with scope (at output ports).
- 170214
- tested 5 Mhz. 430 run during test.
- tx2 broad band jumping then returning output power level.
- 170223
- tested 8 Mhz. 430 running during test.
- tx4 output wandering around. broadband replaced,. still
wandering.
- recorded tx monitor port outputs.
- saw very strong enhanced plasmalines.
- 170301 hftest
- 170307
- tested 8 mhz. lots of arcing
- measured phase for 8 mhz linear experiment (but used the
incorrect starting values).
- 170317
- 170504
- 5.125 Mhz test after new support cable insulators installed.
- 170626
- Measure the rf rise time through the system.
- Measure the relative delays between the broad band "CW" and
"CYCLE" modes.
2018 daily tests
- 180307
- check hf after hurricane maria
- look at pulse rise times at hftx monitor ports.
- running hf on 2 generators.
- 180309
- tx 4 came up ok
- tx 6 had trouble with filament timer relay (fixed at end of
test)
- ran with 2 generators.
- gen 3 had low oilpressure warning. then shutdown
with high coolant temp
- 180728-180802
looking at the sun with the 8 mhz dipoles
- 180919
hftest at 5 mhz
- tx 5 trouble hv vault. Trouble was broken resistor..
replaced
- ran cycle mode 1,9, 2,8, 5,5 at up to 85KW/tx (510KW).
- 180926
hftest at 8 mhz
- hfpower vs time
- hfpower vs drive power
- measured delay,rise time through tx1.
- 190509
hftest at 5 mhz
- 2 tone test directly into tx 3. measure intermod output at
rf coupler.
- 190522
hftest at 5.125 mhz
- ran 430tx clp 10ms. fof2 never above 5.125 (see movie)
- found main cable tiedown cable arcing by td12.
- 190530 hftest at 5mhz
- 190603
hftest at 5mhz.
- looked for arcing under the dish
- tested vladimers 2 freq command file
2020 daily tests
- 200227. test
- 200306 : test
- 200312: test. checked phase. see x101/200312/hftest.doc
- synth files: xx 65kw_200312.hfsynth:w
General measurements/tests: (top)
Measured rf levels (top)
We measured the 5.125 Mhz radiation levels
using the narda monitor (get model #) while testing the hf
transmitters.
These were single transmitter tests.
date
|
transmitter
|
transmitted
power
|
location
|
measured
level
|
150602
|
1
|
96KW
|
visitor center balcony
moved to find largest signal
|
50microWatts/cm^2
|
150602
|
6
|
100KW
|
edge of dish,inside ground
screen
|
5
milliWatts/cm^2
|
151013
|
4
|
100KW
|
vip observation pnt at rim
|
16. milliWatts/cm^2
|
Table of maximum permissible exposure (mpe)
from:Evaluating Compliance with FCC
guidelines for human exposure to RadioFrequency
Electromagnetic files (OET bulletin 65 edition 97-1 (aug
1997)
Limits for General Population/Uncontrolled Exposure
freq Range
MHz
|
E Field Str
(V/m)
|
H Field Str
(A/m)
|
PwrDen (S)
(mW/cm^2)
(S)
|
averaging
Time
(minutes)
|
.3 - 1.34
|
614
|
1.63
|
(100)*
|
30
|
1.34 - 30
|
824/f
|
2.19/f
|
(180/f^2)*
|
30 |
30-300
|
27.5
|
.073
|
.2
|
30 |
300-1500
|
-
|
|
f/1500
|
30 |
1500-100,000
|
-
|
|
1.0
|
30 |
at 5.125Mhz
|
161
|
.43
|
6.85
|
30
|
at 430Mhz
|
|
|
.29
|
|
at 2380 Mhz
|
|
|
1.0
|
|
Limits for Occupational/Controlled Exposure
freq Range
MHz
|
E Field Str
(V/m)
|
H Field Str
(A/m)
|
PwrDen (S)
(mW/cm^2)
(S)
|
averaging
Time
(minutes)
|
.3 - 3.0
|
614
|
1.63
|
(100)*
|
6
|
3. - 30.
|
1842/f
|
4.89/f
|
(900/f^2)*
|
6
|
30 - 300
|
61.4
|
.163
|
1.0
|
6
|
300-1500
|
-
|
-
|
f/300
|
6
|
1500-100,000
|
-
|
-
|
5
|
6
|
at 5.125 Mhz
|
359
|
.95
|
34.3
|
6
|
at 430Mhz |
|
|
1.43
|
|
at 2380 Mhz |
|
|
5
|
|
Notes:
- f = frequency in Mhz
- * Plane-wave equivalent power density
Dummy load calibration measurements and
curves (top)
Linear fits were done to the calorimeter
measurement vs rf coupler output (linear values).
- 0 coupler power should be 0 calorimeter power. this implies
y-intercept should be 0
- There are 2 output temp meters. I fit computing the
calorimeter power from: the average, tout1 only , and
tout2
only.
- The color of the final table, corresponds to the fit i used.
- The ratio of PwrKw/pwrCouplerLinear should be a
constant. I threw out outliers
- Calorimeter measurements with low output power were not very
accurate (hard to read the meters with enough accuracy).
- Data prior to 150512 were ignored. They had high input
temperatures (fans not working correctly).
- This data is fit to the 60db coupler as it is read in the
control room with the anritsu spectrum analyzer. I used the
values read off of the analyzer... no cable loss corrections
were made. So you should be able to use the values straight off
of the spectrum analyzer when using the plots.
Output power (at 5.125 Mhz) vs
60db rf coupler (using coupling constant) (.ps) (.pdf)
Dana's measurements (top)
Jim's documents (top)
miscellaneous
- 150603:
Dipole 3B (tx4) arcs at end of coax where it
connects to wires going to dipole.
- we were xmitting about 50KW on tx4 when we started to arc at
the end of the coax.
- more info shows that
the arc was continuous for about 6.7 minutes
- The pictures show the teflon spacers at the end of the coax
center conductor and the plastic cover that keeps the rain
out.
- pict 1 (.jpeg)
- plastic cover and 1 spacer
- pict 2 (.jpeg)
- plastic cover and teflon spacers
- The center conductor of the coax comes out the top of
the plastic connector and goes to 1 side of the dipole
- The hole blasted in the cover is where the other wire
fron the other end of the dipole connected to
the outside of the coax..
- pict 3 (jpeg)
- looking inside the plastic cover
- pict 4
(jpeg) pict 5 (jpeg)
- outer sleeve and inner conductor at end of transmission
line. This was cut off of the end of the line before
replacing the connector. The spatial is in units of dana's
hand.....
- 150915:Pictures of Dipole 3B (tx4)
arcing at end of heliax.
- dipole 3B (tx4) had arcing on 150915
when we fed the dipole with about 60KW.
- The heliax from the splice up to the dipole connection was
replaced (again). This is about 60 feet of heliax.
- I took pictures of the damaged heliax on 22sep15 as i lay on
the ground close to the ao9 cement base.
- pict1 -large
section of cable stretched out
- You can see the large hole toward the middle
- the cement base to the right of the heliax is about 3 feet
wide.
- The large hole was 24 feet from the lower end of the
heliax piece and about 30 feet from the upper end of the
heliax. There was another 8 foot piece that was also part of
the piece of heliax that was removed (not shown).
- pict2 -
blowup showing the upper 1/2 of the damaged part
- pictures 3-7 show different angles of the large hole..
- pict3
- pict4
- pict5
over exposed to see inner conductor. It looks intact here,
but about 2 inches to the right of the hole, the inner
conductor is damaged.
- pict6
- pict7
large hole, and smaller hole to the right.
- pictures 8-11 show the damage below the large hole. It
includes a kink in the heliax that was probably created when a
large part of that section burned away..
- pict8
- pict9
- pict10
You can see that the inner conductor is also damaged. This
is true most of the large holes.
- pict11
- there were 8 to 10 separate holes punched in the outer
conductor
- the inner conductor was damaged at most of the large holes.
- 150922: pictures of the towers
- Tower 3 from ao9 monument stand
- This is from the center of the dish.
- pict1:
- tube on left is balun for tx3a (transmitter 3). It feeds
the tangential dipoles that are parallel to the image. The
helix that looks to be close to the safety line is
coming from tx3a
- tube on the right is balun for tx3b (transmitter 4) this
is the heliax that is arcing. It feeds the dipole that
comes out of the image (the other dipole is not visible).
- pict2
- This is a blowup of pict
- the heliax directly behind the safety line is from tx3a
- the heliax above the safety line is from tx3b (that was
arcing)
- Tower 1 from rim road close to road that goes under
the dish.
- pict3
- the dipoles lower left to upper right in picture are the
radial dipoles.
- they are fed by the heliax in the balun on the left side
of the tower.
- The short heliax feeds the half dipole coming out of
the page
- the opposite dipole half is fed by the heliax that
goes around the left side of the tower.
- pict4
- Tower 3 from rim road sitting on the anchor for the
southeast fill area of the dish (it is the foreground tower)
- pict5:
- dipole lower right to upper left (radial dipole) is fed
by the helix in the balun seen in the picture (the other
balun is not visible). This is tx3b (transmitter 4) that
was having the problems with arcing.
- pict6:
- blowup of pict5
- You can see the heliax's coming out of the cap on the
top of the balun feeding the two half dipoles
- 150925: Pictures of inside of dipole
3b balun showing arc from heliax outer conductor
to balun inner surface.
- on 150915 we had an arc in the heliax from tx4 to
dipole 3b (see above), about 24 feet
from the dipole end of the heliax.
- on 25sep15 the bottom section of the balun was removed
(starting from about 19 feet from the end of the balun ..check
this) and brought to the hf building.
- the balun is built in sections of about 5 feet.
- We inspected the topmost section and it looked ok
- We then removed the topmost 5 foot section to look at the
next one.
- The 2nd section looked ok when visually inspected from the
end.. but after reaching our arm in about 2 feet, we could
feel a bump.
- I then used my canon sx70 camera to see if we could get a
better look at the bump...
- pict1
looking down balun from the end
- we marked the outside of the balun where we could feel the
bump on the inside.
- we lowered a masking tape roll this distance (actually a
little extra) into the balun to give us a distance
reference.
- the bump is the black area to the lower left of the tape.
- For pictures 2,3,4 we rotated the balun so that the arc
damage was on the upper right. We then slid the camera down
into the balun directly below the damage to take the picture
(macro mode with 10 second timer)
- pict2
arc damage is centered left,right but falls off the bottom
of the image
- pict3
arc damage is centered up,down but off to the left
- pict4
entire arc damage bump in the picture.
- Looking at the blownup image, you can see narrow ridges
sticking up out of the damaged area and they are bent to
the right. This was probably caused when the heliax
spacers passed over this area when the heliax was removed.
- Pictures 5 and 6 are taken with the camera looking in from
the end of the balun section with the far end illuminated with
the diode floodlamp.
- pict5
- the burned section from pict2,3,4 is more than half way
down from the top of the picture
- there is a white ring before the burned section. This
may be from one of the spacers holding the heliax in the
balun. I'm not sure whether the black area on this ring is
a burn area.
- pict6
- another show from the end showing the white ring and the
main damaged area beyond it.
- Notes:
- We did not see the damaged area on our first visual even
though it was only 2 to 3 feet from the end of the tube.
- We need to think of a better way to inspect the tubes.. We
lucked out this time because the damaged area was only a few
feet away from the end and we felt the bump with our
fingers...
- 150928: pictures of spacers used to
align heliax in balun
- there are two half circles next to each other spaced every
few feet to hold the heliax in the balun. One edge of each
spacer has been sanded down to make it easier to pass the
heliax and these spacers through the balun.
- pict 1 :
picture of spacer
- pict2: blowup
of spacer
- The ends of each spacer is pretty sharp. They are probably
making the grooves we see on the inside of the balun.
- 150928: picture of high pot setup
- pict1: balun
section with heliax used for hipot test.
- pict2: dana
searching for the gremlins making all the noise inside the
balun.
- 150930: pictures of
heliaxconnector at top of balun, adapter for vna measurement,
heliax connection to dipole.
- for more info on vna measurement see here.
- pict1: heliax
connector at top of balun. With plastic dome in place.
- The post sticking up connects to the heliax center
conductor.
- The bolts inside the edge of the plastic dome connect to
the heliax outer conductor.
- pict2: 2nd
shot of heliax connector at top of balun (with plastic dome in
place)
- You can see the cable that goes from the heliax
center conductor out to one half of the dipole.
- the two screws were added to mount the adapter board for
the vna measurement.
- pict3:
adapter connecting 70 foot vna cable to outer conductor
of heliax.
- The 70foot sma cable was calibrated. We used the
blue 8 foot cable (seen in the picture) to push the returned
echo away from the calibration 0 distance.
- pict4: cable
connecting center of balun to dipole half.
- 151027: pictures of transmitter
control cabinet
- 160929: arc on top of td 4 roof.
- The td control cabinets are floated off of the td
superstructure via wooden standoffs. A ground strap cable goes
from the td cable (up by the main td ground cable) to the td
control huffman box. This is supposed to be the td control box
ground.
- This ground strap has been disconnected (at the td control
box) for all of the tiedowns. The ground strap now lies inside
an insulated tube on top of the tiedown roof. It is still
connected at the td cable.
- After the 160929 hf test willie and osvaldo found that the
ground strap on top of td 4 was arcing to the roof.
- picture 1:
closeup of arc:
- The strap was no long enough to reach, so 2 pieces of
strap were spliced together. There is no insulating tube at
the splice. The nut and bolt in the picture are for the
splice. Y can see that the edge of the bolt was arcing to
the top of the roof
- picture 2:
spice bolt lifted off of the roof
- We've removed these strips from all 3 tiedowns (05oct16)
Equipment
Phase shifter
Signal generators:
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