tower 4 auxiliary main cable comes loose
from the socket.
10aug20
Intro
On 10aug20 at 02:35:55 ast the auxiliary main cable from
tower 4 (north aux main cable #301) came out of the socket at the
tower and fell into the dish.
When the cable fell, the operator stopped the telescope. A few
minutes later the operator commanded the telescope to continue
tracking. It continued tracking for about 20 minutes.
07nov11 update:
On 06nov20 at 19:39 tower 4 main cable south broke. I've updated the
plots to start at 06nov20..
Unfortunately the distomats are no longer hitting the retroreflector
on platform corner 4 (dist 3, south side). The plots will show no
reading until we realign the distomat).
The plots show the telescope
position and tiedown cable tensions when the break occurred (.ps)
(.pdf)
- Page 1:
- top: total tiedown tension vs hour of day
- The cable break occurred at 02:35:55 (red line)
- The telescope stopped moving at 02:56:12 (blue line)
- Before the break, the tiedown tension was about 95kips
- During the break, the tension max,min was: 75 to 150
kips.
- It took about 3 minutes for the oscillations to die out.
- The up/down pattern in the tension was caused by the
motion of the dome, azimuth arm (td12 had no tension.. see
page 2).
- middle: the telescope azimuth during the break.
- The break occurred at 02:35:55.
- The telescope stopped for a fraction of a minute, and then
the operator commanded it to start tracking again.
- the telescope finally stopped moving at 02:56:12
- Bottom: dome za during break.
- Page 2: blowup of az,za during break
- Top: azimuth position. Each * is a 1 second sample
- The break occurred at an azimuth of 29.5 degrees.
- 11aug20:
- the .733 deg azimuth jump turns out to be and
encoder jump. It came out of the rack gear, spun a
little and then went back in).
- the telescope jumped .733 degrees in the second of
the break.
- It had moved .016 degrees on the previous second and
it was slowing down.
- The jump was not part of the programmed motion of the
azimuth.
- The azimuth position of the auxmain connection is 22.4 deg
az.
- It it strange that the cable hit the dome on the south
side (since dome az > aux4connection point az) but the
dome moved to a larger azimuth (CW).
- When the cable broke, it pivoted on the tower 12 auxmain
cable rather than falling vertically down. I need to
compute where that pivot point is in azimuth. It
will be at a larger azimuth than 22.4 .
- It could be that the azimuth motion is actually the
azimuth encoder jumping a tooth on the azimuth encoder rack
gear.
- Since the telescope bounced, the encoder may have lost
contact with the rack gear momentarily. one tooth on the
azimuth gear is .02 deg, so .7 deg is about 35 teeth
(pretty large jump)
- The dome was moving slowly in the +az direction. If the
azimuth wheels on the dome side lost contact with the rails
momentarily, the ch side of the azimuth may have overdriven
the azimuth arm.
- Another possibility is that the dome rotated when hit by
the cable causing the dome to move north ,while the azimuth
trolleys moved south (probably not).
- Bottom: dome za during the break
- The dome was at 10.72 deg za when the cable broke (this is
below the ring girder at za=10)
- There is a small glitch in the dome position during the
break, but nothing like the azimuth motion.
- The dome motors drive on a rack gear, so there is little
possibility of sliding.
- The azimuth motors are just sitting on the azimuth
rails, relying on gravity for the friction.
- The dome is currently at 12.69 deg za and the cable is
hanging partly against the dome.
- When the cable broke the dome was at 10.72. Then the cable
fell it may not have hit the dome until it swung past
vertical (below the tower12auxmain).
- Page 3: tensions in the individual tiedown cables druing the
break.
- Top: all 6 td cable tensions for 1 hour around the break.
- The pairs of cables at each tiedown should have the same
tension (since the yoke holding both cables can pivot the
equalize the tensions).
- Any differences are most likely errors in the dc offset
or gain of the loadcell amplifiers.
- middle: blowup 350 seconds around the break
- You can see the oscillation of the platform
- bottom: blowup +/- 10 seconds around the break.
- the tension in td12 went from 2*10kips to 0 kips in
about 2 seconds. This is because the td12 corner
went way down when the 100kips of load of the aux4
cable was lost. this cable is about 60 feet from corner 12
along the triangle edge (the triangle edge is 216 feet
long).
SUMMARY:
- tower 4 northern auxmain cable (cable #301) broke loose from
its tower 4 socket at 02:35:55 on 10aug20.
- At the time of the break:
- azimuth = 29.5 deg
- domeZa=10.68 degrees.
- The telescope continued moving for 30 seconds before
the operator stopped it.
- azimuth=29.2 deg
- domeZa=10.72 deg
- At the jump the azimuth jumped by .733 degrees (CW).
- Turned out to be an encoder jump (11aug20)
- If the cable was pushing it, you would expect it to move
in the other direction.
- 60 seconds after the break, the operator restarted the
telescope motion
- It continued to move for 20 minutes
- The final position was:
- az=47 degrees
- domeZa=12.8 deg (it had moved all the way up to 13.6
degrees).
- At the break the total td tension oscillated 75 to 150 kips.
- The aux4North cable connects to the platform at an azimuth of
22.4 deg az.
- The broken cable hung from where it crossed the
tower12AuxMainE cable. I did not compute this azimuth position
(yet).
processing: x101/200810/aux4.pro
Compare platform position after 2
failures
The plots show how the platform
moved before and after the cable failures (.ps) (.pdf)
- The x axis:
- -20 to -10: 10 days prior to the 1st cable failure
- -10 to 0 : 10 days prior to the 2nd cable failure
- 0..x : days after
the 2nd cable failure
- Top: platform avg and corner height positions
- bottom: angular rotation about axis
- + rotation is CCW looking down the axis
- Black: rotation about X(west) axis
- Blue: rotation about Y(North) axis
- Red: rotation about Z(vertical) axis
Note: i will update the plot when more data becomes available.
processing: x10/201120/telrotlr.pro
Monitor platform corners
After 06nov20 cable failure, distomats 3 and 1
no longer hit the retro reflectors. On 20nov20 they were
realigned.
The plots show the corner positions of
the platform (.ps) (.pdf)
- measured by the 6 distomats. updated every 10 minutes.
- Top: corner height above sea level
- Black trace: the average platform height (just
averaging the 3 corners)
- Blue trace: corner 4
height
- brown trace: corner 8
height
- red trace : corner 12
height
- dashed purple line:
average height of the platform when the optics is in focus.
- Bottom: the rotation angle about the x,y,z axis.
- A positive rotation angle is counter clockwise looking down
the axis.
- Black: rotation about the x axis. positive is pointing west
- blue: rotation about the z axis. positive is
pointing vertically up.
- red : rotation about the y axis. positive is
pointing north.
Also take a look at position change during
failures;
What was on this page Prior to 06nov20 cable failure :
The telescope is currently positioned at:
- az=257.65, domeza=8.46, ch=8.83
- this is close to the hurricane stow position (but the pins are
not yet in)
- The azimuth arm balances when the ch is at 8.83 degrees and
the dome is at 7.9 degrees..
- So there is a little imbalance pushing corner 4 up and
corner 8 down.
- The tiedown cable jacks have been moved up as far as they can
go to release tension on the platform.
- the current cable tensions are:
- Corner 12 .. no tension (since it is so low)
- corner 4: about 40 kips (since it is high)
- corner 8: 0 to 8 kips
- These values will change a little with temperature.
Every two minutes the distomats measure the distance to the
corners of the platform.
After each reading, a plot is
generated showing the position of the corners (.ps) (.pdf)
( to the following plot, you may have to refresh the page).
- Top: corner height above sea level
- Black trace: the average platform height (just
averaging the 3 corners)
- Blue trace: corner 4
height
- brown trace: corner 8
height
- red trace : corner 12
height
- dashed purple line:
average height of the platform when the optics is in focus.
- Bottom: the rotation angle about the x,y,z axis.
- A positive rotation angle is counter clockwise looking down
the axis.
- Black: rotation about the x axis. positive is pointing west
- blue: rotation about the z axis. positive is
pointing vertically up.
- red : rotation about the y axis. positive is
pointing north.
- The variation in the positions is normally caused by
temperature changes.
- If we see sharp change in a single position, it may tell us
that something is happening with the cables near it.
The auxmain4North cable was attached about 60 feet before the
corner 12 vertex. It was carrying about 100Kips of vertical load.
When the cable let loose
- corner 12 dropped about 2 feet.
- This is seen in the position, and the .6 degree rotation
about the east-west axis
- It also moved toward the west. This is seen in the .5 degree
rotation about the vertical
Note: if you seen horizontal lines in all the traces.. this will
be missing data when the computer failed to read the distomats.
Table of when things occurred that may affect the position
date
|
day on plot
|
description
|
200812 13:00
|
0.5
|
repositioned distomats so they would hit
reflectors on triangle corners. started recording.
|
200820
14:00
|
8.6
|
moved the az,dome,ch (a few tenths of deg) to
insert the stow pins
|
200822
|
10
|
tropical storm laura approaches ao.
|
11aug20: moving the telescope to stow
position
On 11aug20 we moved the dome and azimuth arm
from the location after the failure to close to the hurricane stow
position.
The plots show the telescope motion and the change in the tiedown
cable tensions.
Note that positive azimuth angle increases Clockwise (north to
east).
Plot 1:overview of telescope positions
(.ps) (.pdf)
- Page 1 10aug20 at time of failure. the telescope continued to
move for 20 minutes after the failure.
- Page 2: 11aug20 when we moved telescope to hurricane
stow position
- Page 3: 20aug20 when we moved the telescope a few degrees for
the final hurricane pin insertion.
Plot 2: 11aug20 showing the telescope
motion and td tensions (.ps) (.pdf)
- Top: azimuth motion
- middle: gregorian dome za. this is the optical za. the center
of mass za is 1.9 degrees less.
- bottom: the tension in each platform corner from the tiedowns.
- This is the sum of the 2 cables in each corner.
processing: x101/200917/telescopePos.pro, 200811_poskips.pro
13aug20:
measuring the distance between the auxmain connection points
On 13aug20 felix and I used the tm50
theodolite to measure the distance between the connection points
of some of the auxmain cables to verify how long any replacement
cable needs to be. This will be an approximate value since the
platform is currently not in the standard position (see
monitor positions above)... but the cables are currently spanning
the distances we measured.
The technique was:
- Place the theodolite where we could see both connection points
- make 3 separate measurements of the tower pin, then 3
measurements of the platform pin.
- We then moved to a different position (usually within 50 feet
of the previous location) and then repeated the measurements.
- the xyz locations for the 3 measurements at each spot were
averaged and then the difference was used to compute the
distance between the points.
The table below contains the results:
- The xyz measurements are the distances from the
theodolite positions to the point being measured.
- the z direction is vertical up.
- the x,y direction form a plane perpendicular to z. The
origin is at the theodolite. We didn't bother to define a 0
for the azimuth so the orientation is a bit arbitrary
(but that doesn't matter since we're only interested in the
differences of the two points).
- The theodolite recorded 2 images for each point. An overview
and a high resolution image of the point.
- The measured location will be the exact center of each
image.
- The longest theodolite measurement was 1280 feet to tower
8 from in front of the control room.
-
AuxMain connection point Measured
lengths (all measurements in Feet)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
cable/Position #
|
Platform Point
|
|
|
Tower Point |
|
|
|
|
platform
|
|
Tower
|
|
Notes
|
|
x
|
y
|
z
|
x
|
y
|
z
|
distance
|
avgDist
|
ovrView
|
hiRes
|
ovrView
|
hiRes
|
|
aux8North Pos1
|
-521.406
|
-571.829
|
225.813
|
-1159.633
|
-280.938
|
351.733
|
712.606
|
|
jpeg
|
jpeg |
jpeg |
jpeg |
1
|
aux8North Pos2
|
-651.977
|
-418.762
|
225.909
|
-1199.302
|
19.896
|
351.820
|
712.628
|
|
jpeg |
jpeg |
jpeg |
jpeg |
2
|
|
|
|
|
|
|
|
|
712.617 |
|
|
|
|
|
aux4North Pos1
|
-358.960
|
-468.738
|
129.520
|
-142.594
|
-1136.603
|
254.269
|
713.036
|
|
jpeg |
jpeg |
jpeg |
jpeg |
3
|
aux4North Pos2
|
520.059
|
-232.064
|
129.861
|
1146.807
|
84.310
|
254.593
|
713.066
|
|
jpeg |
jpeg |
jpeg |
jpeg |
3
|
|
|
|
|
|
|
|
|
713.051
|
|
|
|
|
|
aux4South Pos1
|
-122.990
|
532.102
|
228.354
|
577.866
|
573.964
|
352.275
|
712.958
|
|
jpeg |
jpeg |
jpeg |
jpeg |
4
|
|
|
|
|
|
|
|
|
712.958
|
|
|
|
|
|
Notes:
- 0: the rsi drawings has the auxmain 301 cable lengths at
713.2 ft +/- 1 inch at 602Kips.
- 1:
- platform side: the hanging cable did not bother the
measurement.
- tower side: we shot under the horizontal handrail.
- 2:
- platform side: we are way clear of the hanging cable, and we
got the same value as position 1. so position 1 was ok.
- 3: aux4north is the cable that came out of the socket.
- tower side: we were not able to shoot the pin.
- The measurement was made to the top front of the socket face
above the socket hole.
- looking at the high res images, it almost looks like the pin
is bent.
- 4: We could only find a single position to shoot
aux4south .
- 5: There was no accessible spot where we could should
the pins for aux8south.
processing: x101/survey/200813/
The distance from the top of the platform
corner 4 tiedown mast to the platform corner 4 broken main
cable was measured to see if the helicopter cable has enough reach
to lower a person to cut the cable.
Felix and i measured the distances from the helipad on 12nov29 using
the tm50 total station. The table below has the results as well as
pictures of the measured points.
In the pictures, the crosshair shows the measurement point.
Location
|
measured
x,y,z points
(from tm50 position)
|
Distance from Top
point
feet
|
overview
img |
hires
img |
|
x
Feet
|
y
Feet
|
z
Feet
|
|
|
|
top of Mast
|
302.568
|
557.392
|
278.302
|
|
.jpg
|
.jpg |
cable socket
|
299.002
|
559.302
|
199.197
|
79.21
|
.jpg |
.jpg |
level with bottom of ubolt
|
298.191
|
559.688
|
186.894
|
91.54
|
.jpg |
.jpg |
Notes:
- The measured distance from the top does include the 1 or 2
feet that the lighting arrestor wires stick up (we couldn't get
a reflection from them).
processing: x101/survey/201112/t4mast/cmpdist.pro
12nov20 - distance from winch base to
top of T4
Winches will be used to raise the failed
T4auxNorth cable. On 12nov20 we measured the distance from the
center of the
cement block used to mount the winch to the top of tower 4. We
measured two blocks:
- Cement block at SouthWest corner of the helipad
- Cement block close to tower 4 by the road.
The table below shows the distances. It includes pictures of the
site line from the block to the tower top.
location
|
measured
x,y,z points
(from tm50 location)
Feet
|
distance to T4 top
Feet
|
overview
img
|
hires
img
|
Notes
|
|
x
|
y
|
z
|
|
|
|
|
from helipad block
|
-460.325
|
-254.328
|
321.221
|
616.25
|
.jpg
|
.jpg
|
1
|
from block by T4
|
48.96
|
-67.231
|
260.848
|
273.79
|
.jpg
|
.jpg
|
2
|
from block by T4
to M1 cable at handrail
|
46.993
|
-72.409
|
266.431
|
280.07
|
.jpg
|
.jpg
|
3
|
Notes:
- I forgot to turn on the cross hair in the images. The center
of the image is the measured point
- The Z value above includes 5.60 feet (the height of the
theodolite measurement point above the cement block).
- 1. The measured point is just to the
right of hole for the missing pin
- 2. The measured point is under the
flooring below the hole for the missing pin.
- 3. The measured point is on the upper
most cable (t4Main north) where it crosses the handrail.
processing: x101/survey/201112/t4auxn/cmpdist.pro
home_~phil